Basalt Module within the Smart City Master Project
An analytical framework of a reproducible technology embedded in conflict-neutral architecture.
An analytical framework of a reproducible technology embedded in conflict-neutral architecture.
Introduction
Confirmed Properties:
- Heat resistance
- Dielectric capacity
- Corrosion resistance
- High strength at low weight
This document does not describe a technology, but a reproducible environment — one in which the implementation of technology is logical, institutionally protected, and structurally immune to conflict.
Basalt fiber is not a new invention but a restored system originally developed in the USSR during the 1950s–1970s.
Purpose: a non-flammable, chemically resistant, and radio-transparent reinforcing material.
Applications: defense industry, nuclear energy, construction, and transport.
A number of properties were not previously implemented due to technological or institutional limitations:
We do not invent — we restore and enhance what already exists.
Basalt fiber is not a new invention but a restored system originally developed in the USSR during the 1950s–1970s.
Purpose: a non-flammable, chemically resistant, and radio-transparent reinforcing material.
Applications: defense industry, nuclear energy, construction, and transport.
A number of properties were not previously implemented due to technological or institutional limitations:
- biocompatibility — not studied
- acoustic adaptation — not applied
- façade energy generation — absent
- nanostructuring — unavailable
- radio-frequency (RF) drying — not yet invented
We do not invent — we restore and enhance what already exists.
Technical Parameters
- Tensile strength — 1000–4840 MPa
- Elastic modulus — 89–100 GPa
- Thermal resistance — up to 800 °C
- Dielectric property — high
- Density — approx. 2.7 g/cm³
- Carbon footprint — 60–80 % lower than steel
The material is suitable for aerospace and aviation, requires no additional protection, is corrosion-resistant, and does not shield radio signals.
Process Flow Chart
Production Stage (Application Aspect)
Outdated Method
Current Approach
Melting
Electric furnace 1400–1600 °C
Induction melting
Forming
Pultrusion, centrifugation
3D printing of composites
Drying
Convection chambers (up to 100 h)
Radio-frequency drying (RF)
Reinforcement
Fiberglass, manual layering
Nanostructured fibers
Surface treatment
Resins, varnishes
Self-cleaning coatings
Self-cleaning coatings
Separate panels
Façade energy generation
Biocompatibility
None
Medical composites
Acoustics
Mineral wool, foam
Basalt acoustic panels
Logistics
Heavy rolls, pipes
Modular blocks, stackable panels
Production Model
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Format: Smart City module - Manufacturer: society as an architectural environment
- Pricing: direct from producer, without intermediaries
- Distribution: countries with access to the architecture
- Legal framework: architectural license
- Status: technology as public domain
- Production follows a modular logic — each site is autonomous, scalable, and integrated into the overall architecture.
Products are released at cost — without marketing markups or intermediary structures.
Substitution of Traditional Materials: Impact and Prospects
Basalt fiber enables the replacement of a wide range of industrial and construction materials, providing:
- Reduced production cost
- Simplified logistics
- Lower carbon footprint
- Elimination of fiscal and geopolitical dependencies
- Enhanced compatibility with the architectural logic of Smart City
Steel (Rebar, Frames)
Problem: High weight, corrosion, large carbon footprint, rising raw material costs.
Solution: Basalt rebar and frames — corrosion-resistant, no protective coating required.
Effect: Longer service life, up to 70 % weight reduction, lower transport and maintenance costs.
Applications: Bridges, utility networks, heat pipelines, industrial and residential construction, green architecture projects.
Solution: Basalt rebar and frames — corrosion-resistant, no protective coating required.
Effect: Longer service life, up to 70 % weight reduction, lower transport and maintenance costs.
Applications: Bridges, utility networks, heat pipelines, industrial and residential construction, green architecture projects.
Fiberglass
Problem: Brittleness, dust emission, low heat resistance.
Solution: Basalt fibers with heat resistance up to 800 °C and stable structure.
Effect: Higher strength, dust-free, eco-friendly.
Applications: Mechanical engineering, medicine, aerospace, facades, housing components.
Solution: Basalt fibers with heat resistance up to 800 °C and stable structure.
Effect: Higher strength, dust-free, eco-friendly.
Applications: Mechanical engineering, medicine, aerospace, facades, housing components.
Mineral Wool / Foam
Problem: Flammability, toxicity, dusting, short lifespan.
Solution: Basalt-fiber acoustic and insulation panels — non-flammable, safe, durable.
Effect: Stable acoustic and thermal properties with complete fire safety.
Applications: Public buildings, transport, healthcare, education and housing modules.
Solution: Basalt-fiber acoustic and insulation panels — non-flammable, safe, durable.
Effect: Stable acoustic and thermal properties with complete fire safety.
Applications: Public buildings, transport, healthcare, education and housing modules.
Plastics and Petrochemical Materials
Problem: Toxicity, low sustainability, dependency on fossil resources.
Solution: Basalt composites — natural, inert, and safe for humans.
Effect: No harmful emissions, resistant to heat and chemicals.
Applications: Furniture, packaging, interior design, casings, greenhouses, Smart City envelopes.
Solution: Basalt composites — natural, inert, and safe for humans.
Effect: No harmful emissions, resistant to heat and chemicals.
Applications: Furniture, packaging, interior design, casings, greenhouses, Smart City envelopes.
Aluminum and Copper
Problem: Conductivity, grounding requirements, signal interference.
Solution: Basalt composites — dielectric, radio-transparent, lightweight.
Effect: Safe integration into electronics and sensor systems without interference.
Applications: Housings, robotics, drones, façade systems with embedded electronics.
Solution: Basalt composites — dielectric, radio-transparent, lightweight.
Effect: Safe integration into electronics and sensor systems without interference.
Applications: Housings, robotics, drones, façade systems with embedded electronics.
Wood
Problem: Decay, flammability, constant maintenance.
Solution: Basalt panels and frames — resistant to moisture, UV light, and fire.
Effect: Dimensional stability, minimal maintenance, complete fire safety.
Applications: Modular houses, temporary structures, furniture, façade and interior panels.
Solution: Basalt panels and frames — resistant to moisture, UV light, and fire.
Effect: Dimensional stability, minimal maintenance, complete fire safety.
Applications: Modular houses, temporary structures, furniture, façade and interior panels.
Overall Impact of Replacing Traditional Materials
Basalt composites define a new standard of resilience — technological, economic, and geopolitical.
- Economy and Logistics
- Production cost reduction — up to 30–50%
- Simplified logistics through lower weight and modular packaging
- No expenses for corrosion protection or surface coatings
- Reduced maintenance and operational downtime
- Reliability and Service Life
- Structural lifetime increased by 3–5 times
- Weight reduction of up to 40% without loss of strength
- High energy efficiency and stability under extreme temperatures
- Unlimited storage time and consistent material performance
- Ecology and Compatibility
- Carbon footprint reduced by 60–80% compared to steel
- Zero toxic emissions, no dust or secondary pollution
- Full compatibility with sensorics, medical and robotic systems
- Local recycling and energy-autonomous production possible
- Geo-Economics and Independence
- No dependence on scarce metals or petrochemicals
- Neutral to sanctions, fiscal or political restrictions
- Enables creation of independent production ecosystems within Smart City architecture
- Compliance with global green standards and sustainable development programs
Products and Applications
Basalt technology is not a set of individual products, but a reproducible system of modules.
Each element is functional, scalable, and integrated into the architecture of the Smart City.
Each element is functional, scalable, and integrated into the architecture of the Smart City.
- Main Product Lines
- Reinforcement and frames — lightweight, corrosion-resistant, fully replace steel in concrete and engineering structures.
- Façade and shell panels — combine thermal insulation, acoustic control, and solar generation.
- Acoustic boards — non-combustible, durable, suitable for public spaces and transport systems.
- Pipes and channels — chemically inert, ideal for agricultural, water, and thermal systems.
- Medical and biotechnical frameworks — biocompatible, sterile, suitable for 3D printing and prosthetics.
- Geogrids and composite fabrics — used for soil reinforcement, road construction, and agricultural engineering.
- Modular shells and building elements — enable rapid assembly of energy-efficient structures without heavy machinery.
- Applications
- Medicine and biotechnology: prosthetics, implants, tissue frameworks, sterile shells.
- Robotics and electronics: casings, dielectric enclosures, acoustic and heat-dissipating elements.
- Aerospace and aviation: radio-transparent panels, thermal protection coatings, lightweight structures.
- Smart City: façades, urban infrastructure modules, energy and acoustic panels.
- Agro- and ecotechnology: geogrids, pipes, greenhouse structures, water drainage systems.
- Defense and space engineering: radiation-shielding and heat-resistant components.
- Transport and mechanical engineering: housings, seals, filters, aerodynamic fairings.
- Architecture and interior design: panels, furniture frames, decorative and acoustic elements.
Environmental Efficiency and Recycling
Basalt fiber is a natural, inorganic, and inert material, fully compatible with circular economy principles and low-waste architecture.
All processes are implemented locally within the Smart City architecture — without dependence on external infrastructure.
All processes are implemented locally within the Smart City architecture — without dependence on external infrastructure.
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Key properties:- emits no toxic substances or micro-particles;
- requires no complex sorting during recycling;
- does not undergo biological degradation;
- can be reused without loss of performance.
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Recycling methods:- Panel fragments: crushing and re-forming — waste reduction up to 80%;
- Fiber residues: milling and addition to composites — lower cost of secondary products;
- Surface coatings: thermal removal and re-application — reduced toxicity;
- Modular elements: disassembly and reassembly — extended service life.
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Environmental Indicators- Carbon footprint — 60–80% lower compared to steel
- Energy consumption — 30–50% lower
- Water usage — minimal, no wastewater pollution
- Toxicity — none
- Dust formation — none, no filtration required
- Service life — 3–5 times longer than analog materials
Technology Maturity Confirmation
- RF drying implemented and operating within the industrial cycle.
- Production lines for fiber, pipes, fabrics, and geogrids operating in Uzbekistan.
- Modules scalable up to 20 tons per day.
- Fiber quality certified for aerospace and space industry use.
- Environmental efficiency certified under ISO 14001.
Integration into Smart City Architecture
Architectural License:
- Type: Reproduction license
- Validity: Only within the architectural environment
- Registration: Not required
- Verification: QR-ID, VR-Archiv, SWIFT MT103
- Conflicts: Excluded
The Basalt Module is not a product, but an architectural unit of the environment.
- It exists and evolves only within the Smart City system, where:
- the SSE/SFSN jurisdiction ensures neutrality and legal protection;
- the financial model is independent of state budgets and tax constraints;
- the legal format is an architectural license, not a patent or a contract;
- integration is implemented via VR-Archiv, QR-ID, and SWIFT MT103;
- participants are not competitors, but executors working within their own modules.
Implementation of the technology is possible only within the architectural environment of the Smart City Master Project.
This is not a limitation but a technical condition ensuring reproducibility, protection, and the absence of conflicts.
Participation in the system is not a transaction, but an inclusion into the environment.
It requires only potential, readiness, acceptance of the project provisions, and the signing of the participation agreement.
No additional approvals are required.
No exceptions are provided.
No conflicts arise.
This is not a limitation but a technical condition ensuring reproducibility, protection, and the absence of conflicts.
Participation in the system is not a transaction, but an inclusion into the environment.
It requires only potential, readiness, acceptance of the project provisions, and the signing of the participation agreement.
No additional approvals are required.
No exceptions are provided.
No conflicts arise.
The basalt module is not a product, but a reproducible architectural unit that requires neither patent, competition, nor protection.
Each participant creates their own fragment of the shared system, where sustainability outweighs ownership, and interest arises from understanding rather than from contract.
Each participant creates their own fragment of the shared system, where sustainability outweighs ownership, and interest arises from understanding rather than from contract.
